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This precision Flat Wire Rolling Mill is built on a foundation of advanced mechanical and control architecture. Its modular construction enables customization as either an integrated unit or split configuration. The heart of the system is a high-torque, dual-servo drive with a planetary reducer, guaranteeing synchronized force delivery for superior dimensional control across a wide product range. The integration of intelligent drives with self-developed algorithms and touch-screen automation establishes a new standard for accuracy and operational simplicity in wire flattening technology.
The dual-servo planetary drive system is key to achieving high rolling force with precision and efficiency, directly contributing to product quality and energy savings.
Automatic error elimination and touch-screen roll gap adjustment work together to ensure consistent, high-tolerance production with minimal manual intervention.
Reliable operation is assured through the use of major international brands for critical parts like bearings, pneumatics, and electrical systems.
The offer of lifetime free repair for our high-precision Fuji rollers represents a significant reduction in long-term maintenance costs and operational risk.
| Category | Parameter | Specification / Description |
| Basic Configuration | Number of Rolling Stations | According to customer process configuration |
| Design Linear Velocity | Up to 300 m/min | |
| Pay-off Form | Joist wheel active pay-off | |
| Material & Product Range | Applicable Materials | Copper, Steel, Stainless Steel, Titanium Alloy |
| Maximum Inlet Diameter | According to customer product configuration | |
| Finished Cross-Section Range | 3 – 90 mm² | |
| Product Dimensional Accuracy | Thickness: ±0.005 mm; Width: ±0.005 mm | |
| Drive & Roll System | Roll Drive System | Dual Servo Drive |
| Roll Adjustment Mode | Power-driven | |
| Roll Material | Imported Ultra-Micro Cemented Carbide | |
| Auxiliary Systems | Degreasing System | Air knife blowing oil + scraping oil removal |
| Take-up Machine Type | Horizontal double thimble take-up machine or gantry take-up machine | |
| Maximum Take-up Weight | 2000 kg | |
| Standard Auxiliary Units | Centralized lubrication system, cooling system |
