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Aluminum Billet Processing Line

Our integrated aluminum billet processing line provides a complete solution from casting to sizing. It begins with our vertical casting system, which produces high-quality aluminum billets and slabs using either economical wire rope or high-precision hydraulic drive technology, tailored to your output and quality needs. This is seamlessly followed by our fully automatic cutting machine, which efficiently handles the downstream tasks of precise length measurement, sawing, chip recycling, and finished billet handling. Together, they form a continuous, efficient, and automated workflow for transforming molten aluminum into precisely dimensioned, ready-to-use billets with minimal manual intervention.

Highlights

Dual-Technology Platform: Offers both economical Wire Rope and high-precision Hydraulic drive systems, allowing you to select the optimal solution based on your output targets, quality requirements, and budget.

Precision for Demanding Grades: The hydraulic system’s closed-loop control over casting speed and pressure is essential for producing large, high-quality billets with excellent internal structure and surface finish.

Adaptable & Robust Design: From the simple, reliable structure of the wire rope model to the stable external or internal guides of the hydraulic model, each machine is engineered for dependable, long-term operation in foundry environments.

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End-to-End Automation: Executes a complete sequence including feeding, measuring, clamping, cutting, discharging, coding, and packaging through programmed automation.

Robust & Precise Cutting: A high-torque motor-driven saw, combined with a powerful hydraulic pressing mechanism, ensures clean, accurate cuts and operational stability.

Material & Waste Handling: Automatically manages finished billet logistics and incorporates an efficient chip recycling system, optimizing material yield and housekeeping.

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Specification

Round billet
Diameter Φ63mm-Φ600mm
Billet Length 6000~12500 mm
Batch Quantity 2~144 pcs (Diameter depending)
Slab
Width 66~1300 mm
Thickness 66~460 mm
Length 6000~8000 mm
Batch Quantity 2~4 pcs (Size depending)

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This is a customized product; the configuration can be changed according to customer requirements. The following are just the standard parameters.

Item Specification
Sawing Length 0 ~ 3000 mm
Sawing Range (H*W) 50 × 400 mm
Motor Power 3 KW
Blade Size ∅400 × ∅30 × 3.5 × Z120 mm
Feeding speed 0 ~ 3 m/min
Working Air Pressure 0.6 ~ 0.8 MPa
Air Consumption 180 L/min
Spindle Speed Stepless Speed Regulation
Overall Dimensions 2115 (L) × 710 (W) × 1365 (H) mm

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